Civilization101Blueprint

The laboratory as an institution

Run laboratories whose results can be trusted and reconstructed after the investigator has gone: written procedures, calibrated instruments, raw data recorded and archived, quality checked by people independent of the work, hazards controlled by assessment, and competence proven to an outside body.

Tier 4 · Industrial revolution Knowledge t4-lab Blocked by prerequisites
The on-site laboratory of the Blue Grass Chemical Agent-Destruction Pilot Plant: an analyst works at a fume hood, testing the plant's output to confirm the chemical agent has been destroyed. Blue Grass Chemical Agent-Destruction Pilot Plant Laboratory (52068669619) · 2022-02-24 10:48 · PEO ACWA · CC BY 2.0 · Commons ↗

Everything for this step

Field guide
Chemistry → 9 sections
Builds
None yet.
Reference sheets
None.
Sciences it rests on
Chemistry · Biology · Physics

Why this matters

A gifted experimenter working alone produces results nobody can check, in notebooks nobody can read, with instruments nobody else can use. The laboratory as an institution turns that into a public, repeatable service. The OECD's Principles of Good Laboratory Practice set the rules for safety studies that governments rely on: written procedures for every routine operation, every entry "recorded directly, promptly, accurately, and legibly" and signed, no correction that obscures what it replaces, a quality assurance programme "independent of study conduct", and an archive from which any study can be reconstructed (OECD GLP).

Testing and calibration laboratories prove their competence against ISO/IEC 17025, the criteria accreditation bodies use (ISO); results from a laboratory accredited by a signatory of the ILAC arrangement are accepted by all the other signatories (ILAC).

The shape of it

  1. Fund the laboratory, not the investigator: a standing budget for technicians, maintenance and the archive.
  2. Write a standard operating procedure for every routine operation, approved by management.
  3. Inspect, clean, maintain and calibrate every instrument on a schedule, traceable to national standards.
  4. Record raw data directly, promptly and legibly, signed and dated, and never obscure a correction.
  5. Give quality assurance to people independent of the work, reporting straight to management.
  6. Archive every study so it can be reconstructed, and keep the archive if the laboratory closes.
  7. Assess the hazard of every procedure before it starts, and control it to match.
  8. Prove competence from outside: accreditation and proficiency tests.

Doing it, step by step

The summary above says what has to happen. This says how, with the numbers that decide whether it works.

1 · Fund the institution, not the investigator

Instruments, technicians and records must outlive any one scientist. Give the laboratory a standing budget, separate from any single project, for:

  • technicians who maintain the instruments and train newcomers;
  • maintenance and calibration of every instrument;
  • the archive and its keeper;
  • safety: ventilation, storage and waste.

Name a manager responsible for the facility, and have them appoint qualified staff for both the experimental work and an independent quality assurance function (OECD GLP). Keep records of every person's qualifications, training and experience.

✓ Check: The laboratory's budget covers technicians, maintenance and the archive whatever projects are running, and every staff member's training record is current.

2 · Write the procedures down

A standard operating procedure (SOP) is the laboratory's written method for a routine task, approved by management, and revised only with management's approval (OECD GLP 7.1). Write one at least for:

  • receiving, labelling, sampling and storing test materials;
  • using, maintaining, cleaning and calibrating each apparatus;
  • validating, operating, securing and backing up computer systems;
  • preparing and labelling reagents and solutions;
  • record keeping, reporting, storage and retrieval.

Keep the historical file of every SOP, so it is known which version was used in any study.

✓ Check: Every routine operation has an approved SOP at the bench, and the file shows every earlier version with its dates.

3 · Calibrate and maintain every instrument

Apparatus should be periodically inspected, cleaned, maintained and calibrated according to SOPs, with records kept, and calibration, where appropriate, traceable to national or international standards of measurement (OECD GLP). If the laboratory keeps its own reference standards, have them calibrated by a competent body at prescribed intervals — the chain that ends at the national standards of standard units.

Label each instrument with its calibration date and the date the next is due, and take it out of use when it is overdue.

A surface contamination meter after calibration at the IAEA's laboratories in Seibersdorf, 2023, labelled with the month of calibration, the end of its validity and its calibration factors. Radiation and the International Atomic Energy Agency (ISEA) - calibration of alpha beta surface (02910363) (53639667476) · 2023-03-21 10:19 · IAEA Imagebank · CC BY 2.0 · Commons ↗
✓ Check: Every instrument carries a label showing a calibration that is not overdue, and its log records every inspection, repair and calibration.

4 · Record raw data so it can be trusted

The OECD rules for raw data are the core of the laboratory's credibility:

  • Record all data directly, promptly, accurately and legibly, by the person who made the observation, signed or initialled and dated.
  • Make any change so as not to obscure the previous entry, with the reason, the date and the signature of the person making it.
  • In a computer system, identify who entered each item, and keep a full audit trail that shows every change without obscuring the original.

Use bound notebooks with numbered pages, in ink, and never loose sheets. Publish through the journal only results that can be traced back to these records.

Page 1 of Bryce Bayer's notebook at Eastman Kodak's Research Laboratories, 24 May 1974, setting out the colour filter pattern now used in digital cameras: dated, signed, witnessed four days later, and with its one crossed-out word still readable. Bryce Bayer Lab Notebook U203 page 1 · 1974-05-24 · KAPcooney · CC BY-SA 4.0 · Commons ↗
✓ Check: Any result in a report can be traced to signed, dated raw data, and every correction in the notebooks leaves the original entry readable with a reason given.

5 · Keep quality assurance independent

A quality assurance programme is "a defined system, including personnel, which is independent of study conduct" (OECD GLP). Its staff:

  • inspect studies, facilities and processes on a schedule, and some at random;
  • report every finding promptly, in writing, to management and the study's director;
  • sign a statement in each final report listing their inspections and confirming that the report reflects the raw data.

They take no part in the work they monitor, and the person responsible for quality assurance reports directly to top management.

✓ Check: The quality assurance unit's inspection records are on file, its staff do not work on the studies they inspect, and every final report carries its statement.

6 · Archive everything needed to reconstruct a study

OECD GLP section 10 lists what to keep, for the period the authorities set:

  • the study plan, raw data, samples, specimens and the final report;
  • quality assurance inspection records;
  • staff qualification and training records;
  • instrument maintenance and calibration records;
  • the historical file of all SOPs.

Index the archive, let only authorised staff in, record every item that moves in or out, and protect it from deterioration. If the laboratory closes with no successor, transfer the archive to the study's sponsor.

✓ Check: A study chosen at random can be reconstructed from the archive, and the archive's log records every item taken out and returned.

7 · Assess the hazard, then control it

The WHO Laboratory Biosafety Manual (4th edition, 2020) replaces fixed rules with an evidence-based risk assessment of each procedure, in five steps (WHO):

  1. gather information on the agent, the procedure and the staff's competence;
  2. evaluate the risks;
  3. develop a risk control strategy;
  4. select and implement control measures;
  5. review the risks and the controls.

Apply the core requirements — the minimum tools, training and physical and operational controls — to all work, and add heightened or maximum containment measures only where the assessment calls for them. Assess chemical and physical hazards the same way.

✓ Check: Every procedure has a written risk assessment that names its control measures, and the assessments have been reviewed on schedule.

8 · Prove competence from outside

A laboratory's own word is not enough. Seek accreditation against ISO/IEC 17025 by a national accreditation body: accreditation bodies use it as their criteria for testing and calibration laboratories (ISO). Laboratories accredited by members of ILAC take part in proficiency testing — analysing the same samples as other laboratories and comparing results — as a condition of keeping their accreditation (ILAC).

Investigate every unsatisfactory proficiency result to its cause before reporting more results of that kind.

✓ Check: The laboratory's accreditation is current, and its last proficiency test results were satisfactory or their causes have been found and corrected.

How this fails

A laboratory that is one person's equipment and notes, which dies or leaves with them.
Instruments never calibrated, so every result carries an error nobody has measured.
Results copied up from scraps of paper, or corrected with an eraser, so nothing can be checked.
Quality checked by the people who did the work, or not at all.
Raw data thrown away once the paper is published, so the study can never be reconstructed.
Safety rules copied from elsewhere without assessing the actual work, too lax for some tasks and too costly for others.
A laboratory that never compares its results with others, and so never learns it is wrong.

How you know it worked

VerificationEvery instrument has a current calibration record, every routine has an approved written procedure, the quality assurance unit's inspections are on file, any study chosen at random can be reconstructed from the archive, and the laboratory's last proficiency test results were satisfactory.