Civilization101Blueprint

Barn and byre

House the herd and its winter fodder so that the bedding stays dry, the air stays below the ammonia limit, the hay cannot burn the byre or the house, and nothing from either reaches the well or the people.

Tier 2 · Bronze and Iron Age Shelter t2-barn Blocked by prerequisites
Calf housing on a farm at Dodonovo (2012): timber pens down one side of a passage, whitewashed walls, and daylight from the open end. Base for calfs on Dodonovo's farm 2 · 2012-09-13 · Alexander Mikhalenko · CC BY-SA 3.0 · Commons ↗

Everything for this step

Field guide
None yet. A guide goes deeper than a step: technique, identification and the hazards.
Builds
None yet.
Reference sheets
None.

Why this matters

Most of what kills in a byre cannot be seen. Hay stored wetter than about 20 % moisture heats by itself, and most hay fires start within six weeks of storing, some only after three or four (NDSU; Purdue). Ammonia from wet bedding cannot be smelt until it reaches about 20–30 ppm (Penn State), when it already stands at the 25 ppm eight-hour limit for people (NIOSH). Dust from birthing pens carries Q fever: in the Netherlands 3,264 patients were notified in 2007–2009, and people living within 2 km of an infected dairy-goat farm ran a far higher risk than those beyond 5 km (Dijkstra et al., 2012).

The building answers each one: a floor that drains and a roof that vents keep the bedding dry and the air clean, hay goes in a building of its own, the byre and the manure heap stand downhill and well away from the well, and people sleep somewhere else. The animals themselves (species, fodder, quarantine) are in Livestock.

The shape of it

  1. Site it downhill of the well, on a raised pad: the byre at least 30 m and an open manure heap at least 61 m from a shallow well (Minnesota Department of Health), the floor top 30 cm above the ground outside.
  2. Size the pens from the space per animal: a cow 7.0–9.3 m², a sheep or goat 1.9–2.3 m², a hen 0.28–0.37 m² under cover (University of New Hampshire).
  3. Lay a floor that falls 1.5–2 % to an open channel along the wall, on 10–13 cm of gravel and 5 cm of sand (Penn State).
  4. Leave the ridge open 5 cm for every 3 m of width, and each eave half that; never close the side openings completely.
  5. Store hay at 20 % moisture or less, in a building of its own at least 10 m from any other, and keep no more than a week's hay and bedding in the byre.
  6. Probe new hay twice a day for six weeks: at 66 °C pull it apart to cool; at 79 °C stop all air, call fire cover and take the animals out.
  7. Sleep in a separate building, and wash with soap for 20 seconds at the byre door after touching animals, feed or dung.
A 9 m byre, in section Fig 1
Earth / subsoilMasonry / brickTimberLoose fill / grain
Air enters at the eaves (7.5 cm each side) and through side openings about 1.2 m high above the animals, and leaves through an open ridge slot of 15 cm — 5 cm for every 3 m of width (Penn State). The floor stands at least 30 cm above the ground outside, which falls 5 % away; each pen floor falls 1.5–2 % to an open channel along the wall. Openings are drawn larger than scale.

Doing it, step by step

The summary above says what has to happen. This says how, with the numbers that decide whether it works.

1 · Site the byre downhill of the well, on a raised pad

Measure from the well before pegging anything. The Minnesota Department of Health (2024) sets these minimum distances, doubled for a sensitive well: one with less than 15 m (50 ft) of watertight lining that is not lined down through a confining layer, such as clay, at least 3 m (10 ft) thick. Treat a hand-dug well as sensitive unless you know it passes both tests.

  • Animal building: 15 m; sensitive well 30 m.
  • Open heap of solid manure: 30 m; sensitive well 61 m.
  • Liquid manure pit with no approved liner: 91 m; sensitive well 183 m.

Put all of them downhill of the well, as the plot step lays out, and see the wells guide for protecting the well head.

Raise the pad (Penn State Extension): strip the topsoil and roots, compact the subsoil, slope the ground 5 % away from the walls on every side, and build the floor so its top stands at least 30 cm above the ground outside.

✓ Check: A tape from the well to the nearest wall of the byre and to the edge of the manure heap reads at least the sensitive-well distances, and after heavy rain water runs away from the byre on every side.

2 · Size the pens from the space each animal needs

Count the animals housed at once at their largest, then multiply. Floor under cover per mature animal (University of New Hampshire Extension, 2023):

  • Cow, dairy or beef: 7.0–9.3 m², plus 9.3–11.6 m² of outdoor yard.
  • Sheep or goat: 1.9–2.3 m², plus 4.6 m² of yard.
  • Breeding pig: 4.5 m² with a yard of 18.6 m², or 9.3 m² with no yard.
  • Hen: 0.28–0.37 m², plus 0.9 m² of run.

Growing pigs in groups need at least 0.15 m² each up to 10 kg, 0.40 m² at 30–50 kg, 0.65 m² at 85–110 kg and 1.00 m² above 110 kg; sows in groups 2.25 m² and served gilts 1.64 m². These are the legal minimums in England (Defra code of practice, 2020), which also requires a lying area on which every pig can lie on its side at the same time.

✓ Check: With the whole winter herd inside, every animal can lie down at the same time, and each pen measured with a tape meets the figures above for the animals in it.

3 · Lay a floor that drains

Build the floor in layers (Penn State Extension): compacted subsoil, then 10–13 cm of gravel, 5 cm of sand or pea gravel, then at least 10 cm of floor. Pure clay packs watertight and is slick when wet; mix 2 parts clay to 1 part fine stone dust and ram it. Fired brick on sand, from Brick and tile, makes a feed passage that can be swept.

Fall the pen floor 1.5–2 %, that is 1.5–2 cm per metre, toward an open channel along the wall. Never put a drain in the middle of a pen: bedding blocks it. Carry the channel out through the wall to the manure store, not into the yard or toward the well.

Bed deep with straw and replace the wet patches before they soak through.

✓ Check: A bucket of water tipped at the back of a pen runs to the channel and out of the building without leaving a puddle, and the bedding is dry to the hand at the end of the day.

4 · Ventilate through the ridge and the eaves

Warm, wet air rises and leaves by the ridge; fresh air comes in at the eaves. Opening sizes for a naturally ventilated barn (Penn State Extension):

  • Ridge: a continuous open slot 5 cm wide for every 3 m of building width (2 in per 10 ft): 15 cm for a byre 9 m wide. Make it 20 % wider if bird netting covers it.
  • Eaves: a continuous opening at the top of each side wall, half the ridge: 7.5 cm each side for the same byre.
  • Side walls: adjustable openings about 1.2 m high above the animals. Close them against winter wind but never completely: leave at least 15 cm open at the top.

The air inside should stay within about 5.5 °C (10 °F) of the air outside; if it is warmer, the byre is shut too tight. Stop draughts at the height of the animals, not of the keeper (UNH Extension).

A louvred cupola on the ridge of the Sump Barn, Wabaunsee County, Kansas (2023): warm, damp air rises out of the barn through it. Sump Barn Wabaunsee Co KS cupola · 2023-07-08 09:50:30 · SharonPapierdreams · CC BY-SA 4.0 · Commons ↗
Ammonia. The nose detects it only from about 20–30 ppm, and a visitor stops noticing it within about 20 minutes (Penn State). The limit for people is 25 ppm over 8 hours and 35 ppm over 15 minutes, and 300 ppm is immediately dangerous to life (NIOSH). If you smell it on walking in, open the vents and clear the wet bedding before anyone works inside. Penn State's aim for calf housing is below 10 ppm.
✓ Check: Walking in from fresh air, nobody smells ammonia at animal height, and on a still winter day the air inside is within about 5.5 °C of the air outside.

5 · Put the hay in a building of its own

Hay heats until it is dry. Stack or bale it at 20 % moisture or less (FReSH extension); above about 22 % it loses feed value and the risk of fire rises (Dorset & Wiltshire Fire and Rescue). Bale it later in the day, not in the morning (FReSH).

  • Store hay and straw in separate buildings at least 10 m apart (Mid and West Wales Fire and Rescue), downwind of the byre (Penn State).
  • Keep no more than a week's hay and bedding in the byre; anything stored longer goes in a building separate from the stock (Ontario Ministry of Agriculture). Where hay and stock must share a building, put a masonry fire wall between them (Rutgers), built as in Masonry house and chimney.
  • Outside stacks: a firebreak about 4.5 m (15 ft) wide around each, on a raised, drained base (NDSU).
  • Split the harvest between two or more stores, so one fire cannot take the whole winter's fodder (NDSU).
A hay barn at Kovačevac (2024): a roofed store that holds nothing but hay, built as a building of its own. Hay loft in Kovačevac · 2024-08-26 12:32:02 · Андрей Романенко · CC BY-SA 4.0 · Commons ↗
✓ Check: Each hay and straw store stands at least 10 m from every other building, and the byre holds no more than a week's hay and bedding.

6 · Probe new hay for six weeks, and act on the reading

Most hay fires start within six weeks of storing (NDSU), some only after three or four weeks (Purdue). Check every new load twice a day for those six weeks (FReSH).

Probe: drive a pointed iron pipe about 3 m long into the stack at several places and lower a thermometer down it on a string for 10 minutes at each (NDSU). With no thermometer, push in a 10 mm iron pipe and pull it out twice a day: if it is too hot to hold, the stack is at risk of fire (Ohio State).

Act on the core temperature (Purdue, from NRAES-18):

  • 52 °C or less: nothing to do.
  • 66 °C: check twice a day; pull the stack apart so air cools it.
  • 71 °C: check every couple of hours; keep pulling it apart, with water ready (Ohio State).
  • 79 °C: fire pockets are likely. Stop all air movement, shut the building, call fire cover, and take the animals out of any building holding this hay (NDSU).
  • 88 °C and above: remove the hot hay only with fire cover and water on the spot; it can burst into flame as it meets the air.
Never walk on a heating stack. A burnt-out cavity under the surface can swallow the person probing it. Stand on planks laid across the top, wear a harness on a line tied to something secure, and keep a second person off the stack to pull you out (NDSU; FReSH). From 79 °C do not move the hay until water is on hand: fresh air turns smouldering hay to flame.
✓ Check: A written log shows two readings a day for six weeks for each new load, and every reading of 66 °C or more was followed by the action on the list.

7 · Sleep away from the byre, and wash at its door

People sleep in a separate building, never over or inside the byre. Q fever is caught by breathing dust contaminated by infected animals' dung, urine, milk and birth products (CDC). In the Dutch epidemic, living within 2 km of an infected dairy-goat farm carried a far higher risk than living beyond 5 km (Dijkstra et al., 2012). Put the house upwind of the byre and the manure heap.

  • Lamb and kid in a pen apart, away from the house, and clean out and burn the birthing material (livestock guide); pregnant women stay away entirely (Livestock).
  • Soap and water at the door: wash after touching an animal, its feed or its dung, scrubbing for at least 20 seconds (CDC). Soap is a first-tier craft.

The barrier for each disease that crosses to people, from brucellosis to avian influenza, is in the livestock guide.

A handwashing station at a building entrance (2023): a bucket with a tap above a basin on a stand, under a sign that makes handwashing compulsory. Batam de l'IFA · 2023-12-30 · MauriceAlpha · CC0 · Commons ↗
✓ Check: Nobody sleeps in the byre or its loft, and soap and water stand at the byre door and are used by everyone leaving it.

How this fails

Damp hay stacked in a loft over the animals, which heats unseen and ignites weeks later above stock whose only way out is underneath it.
A byre shut tight against the cold, where ammonia passes the 25 ppm limit unnoticed because the keeper's nose stopped registering it within minutes of coming in.
A floor laid level, or below the ground outside, so urine and rain soak the bedding and the pens turn to mud.
A manure heap uphill of a shallow well, or within 61 m of it.
Someone walking on top of a heating stack and dropping into a burnt-out cavity beneath its surface.
People sleeping over or inside the byre, breathing its dust through lambing and kidding.

How you know it worked

VerificationThrough the first winter the bedding is dry to the hand at the end of each day, nobody walking in from fresh air smells ammonia, every new load of hay stayed below 66 °C through its first six weeks, and a tape from the well to the byre and to the manure heap reads at least 30 m and 61 m.