Civilization101Blueprint

Log house

Where straight timber grows and there is no clay or stone, the fastest permanent walls an axe can raise: structure, enclosure and insulation in one piece.

Build Tier 1 · Neolithic Shelter Moderate — heavy lifting and careful notching, and the logs must season for six months first ≈ 100–150 person-days after seasoning Crew 4–6

Home: Dwellings, Level 1 · Foothold, level 1 of 5 in its track. Serves 1 step.

Every build on this site has hazards that injure or kill — quicklime, carbon monoxide, molten metal, collapsing ground. Read the safety notice before starting, and read this build's own failure modes below.

A hewn-log cabin on a stone foundation, with a shake roof and projecting eaves. The stones lift the bottom logs clear of the ground and the splash. Schorn Log Cabin · 2010-04-01 · Smallbones · Public domain · Commons ↗

What it is and why this shape

A log wall is structure, enclosure and insulation in one piece, raised with an axe, a saw and a crew. The rules are few, and each one prevents a known failure: keep the logs off the ground, cut every notch so it sheds water, and leave room over every door and window for the walls to settle as the logs dry and shrink across the grain.

The dimensions follow the US Forest Service manual, Fickes' Building with Logs: logs 250–300 mm across, cut in late autumn or winter, peeled and seasoned for six months, laid on a continuous stone foundation and joined at the corners with the saddle notch. This is one of the level-1 options on the Dwellings track; the earth house is the one for clay.

Section across the house Fig 1
Earth / subsoilMasonry / brickTimberLoose fill / grainVoid / air
At about 10 mm to a unit. Nine courses of 280 mm logs on a stone foundation that lifts them 300 mm above the ground, with air vents under the floor. The window frame stands in the wall with a settlement gap above it, filled loosely.
The saddle notch, and the corner in plan Fig 2
Timber
Left, at about 4 mm to a unit: the notch is cupped out of the underside of the upper log, half the lower log's diameter deep, so the logs of the two walls interlock by half a log. Right, at about 10 mm to a unit: each log end projects about 0.6 m past the corner.

Keyed parts

1Stone foundation wallContinuous, in lime or clay mortar, with its top at least 300 mm above the ground and small vents for air. Never logs on the ground: wood in contact with earth decays.
2Sill logThe first course, hewn with a flat face 50–75 mm wide on its underside so it lies still on the foundation. The end-wall foundations stand half a log higher than the side walls.
3Wall logs, 250–300 mmStraight, with as little taper as possible. The largest at the bottom, and butts and tops alternated so the wall rises level. Cedar, pine, fir and larch, in that order.
4Saddle notchCut from the underside of the upper log, half the lower log's diameter deep, and cupped so the weight bears on its outer edges. The lower log is never cut, so its top sheds water.
5Projecting endsLogs 1.8 m longer than the inside dimension, so each end runs about 0.6 m past the corner and the notch is not near a split end.
6Chinking and daubSplit or pole chinking wedged into the gaps, then lime or clay daub with hair, held by nails driven every 50–75 mm. Or no chinking at all: see scribed walls under Scaling and variants.
7Window and door frames on splinesFrames stand on the sill log and slide in a vertical groove in the cut log ends, so the walls can settle past them without racking them.
8Settlement gapAbove each frame, 65–100 mm for a door and 40–75 mm for a window, filled loosely with a compressible insulation that takes no load.
9Floor joistsLogs 100–200 mm across, hewn level on top, notched into the sill logs about 600 mm apart, with air beneath them.
10Purlins and ridge logLogs about 200 mm across, running gable to gable about 610 mm apart, with the gables built up in logs at the same time.
11Shake roofHand-split shakes 760–910 mm long, riven with a froe from straight-grained, knot-free wood, laid on the purlins at about 40°.
12EavesProjecting 600 mm past the wall, so rain falls clear of the log faces and the notches.

Specifications

Inside plan4.00 × 5.00 m = 20 m²Measured inside, log to log, because outside sizes vary with the logs.
Logs250–300 mm at the top endFickes: 10–12 in, taper as slight as possible.
Speciescedar, pine, fir, larchIn that order of preference.
Log lengthinside dimension + 1.8 m6.80 m and 5.80 m here.
Felling and seasoninglate autumn or winter; peeled; ≥ 6 months on skidsSpring and summer logs peel easily but check badly, and insects and fungi are active.
Walls9 courses, ≈ 2.5 m to the eaves
Cornersaddle notch, half a diameter deepCut from the underside of the upper log.
Foundationcontinuous stone, top ≥ 300 mm above ground, ventedEnd walls half a log higher than the side walls.
Settlement gap over openingsdoor 65–100 mm; window 40–75 mmFickes: 2½–4 in for a door 6 ft 8 in to 7 ft; 1½–3 in for a window.
Floor joists100–200 mm logs, hewn levelNotched into the sill logs.
Rooflog purlins ≈ 610 mm apart; shakes 760–910 mmPitch about 40°.
Eaves600 mm

Bill of materials

MaterialQuantityNotes and substitutes
Wall logs, 250–300 mm, peeled and seasoned≈ 36, plus ≈ 14 for the gables18 at 6.8 m and 18 at 5.8 m for nine courses; the gable logs shorten course by course. About 15–17 m³ in all.
Purlin and ridge logs, ≈ 200 mm≈ 11 at 6.8 mFive a side about 610 mm apart, and the ridge; the top wall logs carry the roof over the walls.
Floor joist logs, 100–200 mm≈ 10 at 4.3 mAbout 600 mm apart, hewn flat on top.
Floorboards, 25 mm≈ 20 m²Sawn, or split and adzed flat.
Shakesfor ≈ 51 m² of roof760–910 mm bolts of straight-grained, knot-free wood, split with a froe.
Stone for the foundation≈ 5.5 m³About 19 m of wall, 400 mm wide and 700 mm deep, laid in lime or clay mortar.
Chinking and daubsplit poles or wedges; ≈ 0.5 m³ of lime or clay plasterHair mixed into the daub helps it hold; nails every 50–75 mm hold it in place.
Seasoned timber for frames and splines1 door, 2 windowsJamb logs 50–75 mm larger than the wall logs, if frames are made of logs.

Tools: Felling axe and crosscut saw · Broadaxe or adze for hewing · Drawknife or bark spud for peeling · Wing dividers with a level bubble, or a log scribe · 50 mm gouge · Log dogs · Spirit level and plumb board · Froe and mallet for shakes · Pike poles, ropes and skids

Construction

Fell in winter, peel, and season for six months

Cut straight, even logs in late autumn or winter, when insects and fungi are dormant and the wood checks less as it dries. Trim off every knot and limb, peel the bark, and lay the logs in a single tier on skids well off the ground, 50–75 mm apart, with any curve uppermost so their weight straightens them. Leave them at least six months.
✓ Check: After six months the logs are lighter, their ends show fine checks but no soft or stained wood, and bark comes away nowhere.

Build the foundation

Build a continuous stone wall in lime or clay mortar, deep enough to reach firm ground and with its top at least 300 mm above the ground outside. Leave small vents through it for air under the floor. Build the two end walls half a log higher than the side walls, because the logs of the end walls sit half a log above those of the side walls.
✓ Check: The foundation top is level to within 10 mm round each wall by the water level, stands at least 300 mm above the ground, and has vents on every side.

Lay the sill logs square

Hew a flat face 50–75 mm wide on the underside of each sill log, where it rests on the foundation. Set the side sills first, then the end sills across them, placed so that the inside faces give the exact inside dimensions, and hold them with log dogs.
✓ Check: The two inside diagonals are equal to within 10 mm, and no sill rocks on its foundation.

Cut every corner as a saddle notch

Lay the next log across the one below and dog it in place. Set the wing dividers to half the diameter of the log below. With one point riding the curve of the lower log and the level bubble kept upright, draw the other point along the upper log on all four sides of the corner. Roll the log over, chop the notch out roughly with the axe, and finish to the line with the gouge, cupping it slightly so the weight comes on the outer edges. Never cut the lower log.
✓ Check: Rolled back, the log beds down on the one below without rocking, and no daylight shows through the notch from outside.

Raise the walls level

Put the largest logs at the bottom. Lay each course with butt and top ends alternated, so the wall rises evenly, and check all four corners with the level after every course; correct a high corner by cutting that notch a little deeper. Carry the logs up with ropes, skids and pike poles, and keep everyone out from under a log being rolled up.
✓ Check: After every course, the four corners are level with each other to within about 10 mm.

Frame the openings, and leave room for settling

Cut the door and window openings once the wall is above them. Cut a vertical groove in the log ends each side, fit a spline, and stand the frame on the sill log so the wall can slide down past it. Leave 65–100 mm above a door frame and 40–75 mm above a window frame, and fill the gap loosely with a compressible insulation that takes no weight.
✓ Check: The frames are plumb, the settlement gap is there above every one, and the head log does not touch any frame.

Floor, gables, purlins and shakes

Notch the floor joists into the sill logs about 600 mm apart and hew them level on top before laying the boards. Build the gables up in logs at the same time as the purlins, pegging the two together, with purlins about 610 mm apart and a ridge log at the top. Split shakes 760–910 mm long with a froe and lay them on the purlins, with the eaves projecting 600 mm.
✓ Check: The floor is level both ways, and after heavy rain no water has come through the roof or run down the inside faces of the logs.

Chink, daub, and keep fire in masonry

Wedge split or pole chinking into the gaps between logs, drive nails every 50–75 mm along the gap, and daub with lime or clay plaster mixed with hair. Heat the house only through a masonry chimney, built as in the fireplace and chimney build, with 50 mm of air between it and every log.
✓ Check: On a bright day no daylight shows between the logs from inside, and a 50 mm gauge passes between the chimney and every log near it.

Tolerances that matter

DimensionTargetWhy it matters
Foundation height≥ 300 mm above groundSplash and ground damp rot the bottom logs first, and they carry everything above them.
Corners levelwithin 10 mm, every courseThe error builds up course by course, and the top plate has to be level for the roof.
Inside diagonalsequal within 10 mmA plan out of square makes every purlin and roof log a different length.
Settlement gap over a door65–100 mmLess, and the settling wall jams the door and crushes the frame.
Settlement gap over a window40–75 mmLess, and the glass cracks as the head log comes down.
Seasoning≥ 6 months, peeledGreen logs shrink more in the wall, open the chinking, and settle further.

How this fails

Logs on or near the ground: the bottom logs rot within a few years, and the whole wall sags onto them.
No settlement gap: as the logs dry and shrink across the grain, the walls come down onto the door and window frames, jamming doors and cracking glass.
A notch cut into the top of the lower log: it holds rain, and the corner rots from the inside.
Logs cut in spring or summer, or left unpeeled: they check badly and carry the insects and fungi that were active when they were felled.
An open fire without a masonry chimney, or a stove pipe near the logs: the house burns. See the fireplace and chimney build.
Daub with nothing to hold it: it falls out in the first winters, and the wind comes through.
Short eaves: rain on the wall faces soaks the logs and the notches, and the ends check and rot.

How you know it worked

VerificationAfter a year: the four corners of the top course are still level with each other within about 10 mm; doors and windows open freely, with the settlement gaps partly closed but not gone; no daylight shows between logs; and the bottom logs are dry and sound when probed with a knife.

Scaling and variants

Scribed walls, no chinking. Scribe and groove the underside of every log along its whole length so it saddles the log below, the Scandinavian method Fickes describes. It is slower to cut and needs no chinking or daub.

Dovetail corners. Flush corners, stronger, and good with hewn logs, but the cut faces hold water, so they need wide eaves.

Hewn, square logs. Flat faces take less chinking and give a flat wall inside, for more axe work.

A second room. Build a second pen beside the first and join them under one roof, rather than making one pen longer than straight logs allow.

The same thing, built

Round logs cut with saddle notches, stacked to show how the logs of two walls interlock at a corner, each notch cut into the underside of the log above. Cabin corner joints - geograph.org.uk - 868988 · 2008-07-02 · Stanley Howe · CC BY-SA 2.0 · Commons ↗
A dovetail corner in hand-hewn logs, each log scribed to fit the one below along its whole length, so the wall needs no chinking. Dovetail corner, Full-scribe, hand-hewn logs · 1987 · Robert W. Chambers · CC BY-SA 3.0 · Commons ↗
A log wall under construction, 1974: chinking and daub between the logs, and a window frame set into the wall with room above it for the logs to settle. LOG HOME UNDER CONSTRUCTION IN SANTA FE, NEW MEXICO, WHERE SOLAR HEATING PANELS WILL BE INSTALLED IN THE ROOF. LOGS, WHICH REQUIRE MINIMAL ENERGY FOR FABRICATION, AND SOLAR HEATING, PLUS AN ELECTRICAL WIND GENERATOR ON THE ROOF WILL RESULT IN MINIMAL ENERGY CONSUMPTION · April 1974date QS:P571,+1974-0 · Boyd Norton · Public domain · Commons ↗
A log cabin with its chimney built of stone outside the gable wall, so the fire never touches the logs. First pen Carnes Cabin 4201 · 2007-10-20 10:37:27 · James Emery · CC BY 2.0 · Commons ↗