Civilization101Blueprint

Framed and glazed building

Frame a building in timber on a masonry plinth, brace it so it cannot rack, glaze its windows, and keep it dry, warm and ventilated.

Tier 3 · Medieval to early modern Shelter t3-frame Blocked by prerequisites
Possible earlier than this tier. The heavy pegged frame is an older skill than glass, possible wherever large straight timber grows and there are iron tools. What arrives at this tier is window glass, and cheap sawn timber and nails once water power drives a saw.
Raising a timber-frame bent, 2008: posts, tie beam, rafters and diagonal knee braces joined flat on the ground, then lifted and stood up as one piece. Large Flying Bent · 12/29/08 · Vermont Timber Works Inc. · CC BY-SA 3.0 · Commons ↗

Everything for this step

Builds
None yet.
Reference sheets
10 sheets in Stone and earth building
Sciences it rests on
Engineering

Why this matters

A timber frame goes up in weeks, because it is cut and fitted on the ground and raised in whole sections, and it uses a fraction of the material of a masonry wall: a light frame of 50 × 100 mm studs at 400 mm centres is about 0.02 m³ of timber per square metre of wall, against 0.22 m³ of brick for a one-brick wall.

Glass changes what a building is for. A glazed room can be worked in by daylight through a northern winter, and it no longer has to be opened to be lit. Both arrive with costs the earlier dwellings did not have: a timber building burns, and a tighter house keeps its damp and its smoke unless it is ventilated on purpose.

The shape of it

  1. Season what must stay still: window frames, sashes and sawn studs dry, about a year per 25 mm of thickness. A heavy oak frame may be cut green and pegged, allowing for it to shrink.
  2. Sit the frame on a masonry plinth, the sill at least 150 mm above the ground with slate or hard brick under it as a damp-proof course.
  3. Cut and test-fit the frame on the ground: mortise and tenon joints, draw-bored and pegged, then raise it in whole bents.
  4. Brace every wall in both directions, with diagonal braces or diagonal boarding. An unbraced frame racks.
  5. Glaze in small panes bedded in linseed-oil putty, with sills that slope out over a drip and a drip cap over every head.
  6. Fire-stop the walls, insulate them dry, and ventilate every room. The chimney stays masonry, with 50 mm of air between it and all timber.

Doing it, step by step

The summary above says what has to happen. This says how, with the numbers that decide whether it works.

1 · Season what must stay still, and allow for what will move

Freshly felled wood is 45–60% water by weight; air-dried it settles at 12–20%, shrinking across the grain far more than along it. See the wood guide.

  • Window frames, sashes, doors and sawn studs must be dry: roughly a year per 25 mm of thickness of air-drying, stacked on stickers under a roof.
  • Heavy oak frames were traditionally cut green and pegged with dry pegs: the frame shrinks onto the pegs and tightens. Plan for it, and leave the infill and plaster until the first year's movement is over.
  • Never put a dry window into a green frame. The frame shrinks around it and cracks the glass.
✓ Check: Weigh a sample offcut from each stack, dry it by the fire to constant weight and weigh it again: the water lost is less than a fifth of the dry weight before that stack goes into joinery.

2 · Put the sill on masonry, above the splash

Timber in contact with the ground rots; timber kept dry lasts for centuries.

  • Build a plinth wall of brick or stone in lime mortar, on footings as for the masonry house.
  • Keep the sill at least 150 mm above the ground outside, more in wet climates.
  • Lay slate or a course of hard brick under the sill as a damp-proof course, so damp in the plinth cannot wick into the timber.
  • Leave air under a suspended floor, with vents through the plinth, so the underside of the floor stays dry.
The sill beam of a timber frame resting on stone footings, with tenons pegged into mortises. Stone lifts the timber off the ground, where it would rot. Chalot tenons mortaises · 2009 · Nico88-62 · Public domain · Commons ↗
✓ Check: Nowhere is timber closer than 150 mm to the ground outside, and a damp-proof course separates every sill from its masonry.

3 · Cut the joints on the ground, and draw them tight

A frame is cut, fitted and marked flat on the ground, then raised in whole cross-sections called bents.

  • Mortise and tenon: the mortise about one-third of the timber's thickness wide, and the tenon filling it without being forced.
  • Pegs of dry, split hardwood, 20–25 mm across, driven through holes bored across the joint.
  • Draw-bore every joint: bore the hole through the tenon 2–3 mm nearer the shoulder than the holes through the mortise cheeks, so the peg pulls the shoulder tight as it is driven.
  • Number every joint on both pieces, so each bent goes together in the same pairing it was fitted in.
Timber-frame bents cut, joined and test-fitted on the ground before raising. Each bent is one cross-section of the building, braced so it cannot rack. Stack of Timber Bents · 12/29/08 · Vermont Timber Works Inc. · CC BY-SA 3.0 · Commons ↗
✓ Check: Each joint closes tight at the shoulder as its peg goes in, with no daylight showing, and both pieces of every joint carry the same mark.

4 · Raise the bents, and brace every wall

A rectangle of timber folds flat under a sideways push; a triangle cannot. A frame without braces racks in the first gale.

  • Raise each bent with ropes, pike poles and a full crew, or with a gin pole, and hold it upright with diagonal props until the next bent is joined to it. See knots and lashings.
  • Brace every wall in both directions: diagonal braces at about 45° from post to sill or post to plate, at every corner and along every long wall.
  • In a light frame, diagonal boarding or diagonal braces let into the studs do the same job.
  • Check square by the diagonals: the two diagonals of a rectangle are equal.
Raising day is the dangerous day. A bent that falls sideways kills the people under it. Keep everyone out of the fall zone on both sides, tie off every rope before letting go of it, and never raise in wind.
✓ Check: Before the braces are pegged, both diagonals of every wall measure the same to within about 10 mm. Afterwards, a hard push at the top of a corner post moves nothing you can see.

5 · The light frame, where there is a sawmill and cheap nails

Where water power drives a saw and a smithy makes nails in quantity, a house can be framed from small sawn timbers nailed together instead of heavy pegged ones.

  • Studs and joists about 50 × 100 mm at 400 mm (16 in) centres, the spacing Griffith's Carpentry gives, because laths and boards come in lengths that divide by it.
  • Double the studs beside every opening, with a solid header over it.
  • Fire-stop the walls: solid blocking between the studs at every floor, so a fire inside the wall cannot climb it as it would a chimney.
  • Plank framing does the same for a barn: sawn planks nailed and bolted into trusses, in place of heavy timbers mortised and pegged (Shawver, 1904).
✓ Check: Stud marks on the bottom plate and the top plate match mark for mark, and blocking closes every stud bay at each floor level.

6 · Make the putty, and glaze the windows

Window glass came only in small sheets until the 19th century, either crown glass spun from a blown bubble or cylinders blown, cut and flattened. That is why old windows have many small panes held in wooden glazing bars. See Glass.

  • Glazing putty is whiting (fine chalk) kneaded with linseed oil until it no longer sticks to the hands. Linseed comes from flax, the same crop as linen cloth.
  • Prime the rebates first, so dry wood does not suck the oil out of the putty.
  • Bed each pane on a back layer of putty, press it in, hold it with small pins, then face-putty it at a bevel so water runs off.
  • Paint the putty once it has skinned, after a few weeks, carrying the paint 2–3 mm onto the glass to seal the edge.
  • Size the windows for light: glass of about a tenth of the floor area, half of it opening. Modern building codes ask for 8% glazed and 4% opening.
Small panes of early crown glass held in wooden glazing bars. Hand-made glass came only in small sheets, which is why old windows are divided into many panes. Bulls eye glass pane · 2010-06-13 12:45:42 · b3tarev3 · Public domain · Commons ↗
Carry panes on edge, never flat, and wear gloves: a sheet that breaks in the hands cuts deep. Sweep up every fragment before anyone walks there barefoot.
✓ Check: Every pane sits tight in a continuous bed of putty with no daylight at its edge, and a bucket of water thrown at the window runs off the face putty without any getting inside the frame.

7 · Keep water out at every opening

  • Sills slope outward and project past the wall face, with a drip groove along their underside so water drops clear instead of running back to the wall.
  • Put a drip cap or flashing over every window and door head, lapped under the cladding above.
  • Lap the cladding downward: every board or shingle overlaps the one below it, so water is always led outward.
  • Stop the cladding at least 150 mm above the ground, so rain splash does not soak the bottom boards.
  • Project the eaves, as for any building in the building guide.
✓ Check: Water poured along each window head and sill runs down the outside face and drips clear of the wall below; none reaches the frame timbers or the inside.

8 · Insulate dry, then ventilate on purpose

A tighter house is warmer, and it keeps its damp and its smoke.

  • Fill the walls with a dry, loose insulation: sheep's wool, sawdust, or chopped straw mixed with lime against rot and vermin. Keep it dry, because wet insulation insulates nothing.
  • Single glass loses heat about three times as fast as a solid brick wall of the same area, and ten or more times as fast as a well-insulated wall. Shutter or curtain the windows at night.
  • Give every room air: an opening window and a high vent. Condensation running down the glass every morning means the room needs more air, not less.
  • Every fire and stove needs its own air supply. A fire in a sealed room makes carbon monoxide.
  • Keep the chimney in masonry, with 50 mm of air between it and every timber, as in the masonry house.
Stove pipes set fire to timber frames. A metal smoke pipe needs at least 450 mm (18 in) of clearance from woodwork, and never less than 225 mm (9 in) even with a guard. It passes through a timber partition only inside at least 100 mm of brickwork all round, and never through a floor, a cupboard or any hidden space.
✓ Check: On a cold morning the windows are clear or only misted at the bottom, the walls are dry to the hand, and a fire in the room draws with the door shut.

How this fails

Timber on or near the ground: the sill rots within a few years, and the frame settles and racks.
No braces: the frame leans in the first gale, doors stick, and the glass cracks.
Green timber in window frames and sashes: it shrinks, the panes crack or rattle, and water gets in behind the putty.
Hollow walls with no fire-stops: a fire inside the wall climbs from floor to roof as it would up a chimney.
A sealed room with a fire or stove and no air supply: condensation, mould and carbon monoxide.
Glass set without a putty bed or a paint seal: water runs behind it, the rebate rots, and the pane falls out.

How you know it worked

VerificationAfter a winter: the two diagonals of every wall still measure the same to within about 10 mm, no pane has cracked, the sill is dry, no condensation runs into the frame at dawn, and a lit taper held at a closed window shows no draught.